Electric forklifts and other materials dealing with equipment are generally powered by certainly one of two different types of batteries … lithium-ion or lead-acid.
The technology behind each kind of battery differs considerably, impacting charging instances, and procedures.
When evaluating the two, lithium-ion batteries have a charging course of that's more environment friendly and supplies substantial price savings over time. Below we’ll discover how the lithium-ion battery charging process advantages businesses now and sooner or later.
Adapting to the Economic Environment
In difficult economic times, it’s vital for businesses to make the most of tried and true methods to avoid wasting money. These days, we merely can not afford to let price-saving opportunities move us by with out making the most of them.
Lithium-ion batteries are proven improvements that permit you to avoid wasting money over time. The longer you use them, the extra you save. The longer there are problems with the economic system, the better you’ll really feel realizing that you’ve performed all the things you may to keep costs low.
Upgrading your batteries with lithium-ion will greater than pay for itself within just the subsequent few years. In many instances, you’ll break even in 18 months; after that, it’s nothing however revenue for you.
But that doesn’t imply that there are not any advantages until the 18-month mark. Throughout those first 18 months and for many years after you’ll be capable of get pleasure from improved efficiency and zero day by day battery maintenance at the identical time.
Faster Charging
lithium-ion battery charging process one of the most handy options of lithium-ion batteries is that they are often opportunity charged. This contains in between shifts, when employees take breaks or when any other opportunity presents itself.
That’s as a result of lithium-ion batteries only take 1 to 2 hours to cost. That's in stark distinction to lead-acid batteries, which take 8 hours to totally cost and another 8 hours to cool down.
At times, it may be inconvenient to charge a battery, irrespective of how convenient the opportunity charging is. Because lithium-ion batteries could be safely discharged to a decrease degree than lead-acid batteries, LiFePO4 battery pack using lithium-ion batteries gives operators more leeway to cost the batteries when it’s handy.
Lithium-ion batteries may be safely discharged all the way down to 20% capability, whereas lead-acid batteries can only be safely discharged to 30% capacity.
No Cooling Down Period
Lithium-ion batteries are designed with the cells encased. Which means no water maintenance is required.
Companies that use lithium-ion batteries to energy their fleets clearly have a bonus, as solely 1 lithium-ion battery is required per forklift to function 2 or 3 shifts in a 24-hour period, in comparison with 2 or 3 lead-acid batteries per forklift.
Because lead-acid batteries are filled with an electrolyte (sulfuric acid and water) resolution that turns into extremely scorching during charging, they require ample time to cool down after being charged.
A typical cool-down interval for lithium ion battery pack review a lead-acid battery is 8 hours or the length of one shift. Due to the period of time it takes to cost a lead-acid battery and lithium battery pack permit it to cool down, each forklift will require one lead-acid battery per shift.
So, in case your warehouse operates 24 hours per day, each forklift would require three lead-acid batteries. A lead-acid battery should be swapped out every shift. This is a time-consuming, labor-intensive process that needs to be factored into the true cost of the battery.
Simpler Charging Process
The strategy of charging a lithium-ion battery is just not as complicated as that of a lead-acid battery. If you cherished this article so you would like to get more info pertaining to lithium ion battery pack review i implore you to visit our website. lithium polymer battery pack-ion batteries do not require separate charging rooms. Do not have to be removed from the forklift or different material dealing with equipment with a view to be charged. Instead, forklift operators can join the battery to the charger while it is still in the forklift or different equipment.
The charging process is rather more complicated for a lead-acid battery. Here’s what it seems to be like:
When a battery needs charging, a forklift operator must drive the forklift to a chosen battery charging room.
Using particular lifting equipment (because of the battery’s weight), trained personnel should then remove the battery and place it on a storage rack where the charging might be achieved.
The battery is then charged for roughly 8 hours.
Once the charging process is completed, the cooling down stage begins. This lasts an extra 8 hours.
The battery will both stay where it was charged or personnel may transport it to a chosen cooling area if house is needed within the battery room to charge different batteries.
After the battery cools and is prepared to go back into service, a worker may test the electrolyte ranges and refill the battery with distilled or deionized water. Skipping this closing step could cause the chemical process to degrade, and the battery will undergo an early failure.
Minimal Maintenance
Unlike lead-acid batteries, lithium-ion batteries do not have to be watered. This saves time and manpower that can be used elsewhere in your operations. A lithium-ion battery administration system (BMS) also balances the cells mechanically. Offers a number of protections when a battery is charging. A battery management system:
Maintains cell temperatures in the perfect working range to forestall overheating or freezing.
Monitors currents and voltage measurements to make sure each stays at protected ranges.
Prevents overcharging and the formation of dendrites, which could cause vital damage to lithium-ion batteries.
In lead-acid batteries, water ranges have to be precisely managed in a number of ways. Along with topping off with water when totally charged and cooled down, crews should monitor the battery to ensure:
Water ranges do not drop too low that the highest of the lead plates is uncovered (about every 10 charge cycles)
Water used must be between 5 and 7 on the pH scale
Enough house is left for the liquids inside to develop, which happens when the battery is in use
The cells are equalized repeatedly and the temperature is managed all through the charging course of
Choosing Lithium-Ion Batteries On your Forklift
While lead-acid batteries are sometimes the standard selection, the truth is that choosing to make use of lithium-ion batteries in your carry truck fleet may simply be the most effective option overall. Ensure that you simply consider the benefits of using lithium-ion for your individual raise trucks. Doing so will guarantee your small business is operating at maximum effectiveness.
Dozens of companies have already efficiently switched their truck fleets to Li-ion and are enjoying the advantages. BSLBATT gives over 950 models with a proprietary state-of-the-artwork battery administration system to suit nearly any truck make and mannequin. Moreover, BSLBATT will customize a battery primarily based on the raise truck application, be it an everyday warehouse, food processing, freezer environment, or outdoor conditions.
Still, have questions? Contact considered one of our regional reps here.
Ready to get lithium-ion batteries on your trucks? Use our battery selection instrument to decide on the suitable battery pack in your wants.