Sishen Iron Ore Mine is situated 280 km north-west of Kimberley within the Northern Cape Province of South Africa. The mine produces and sells high quality iron ore of varied specifications to various nationwide and international clients. The saleable product is derived from the mixing and beneficiation of differing kinds and mold seamless steel tube qualities of hematite iron ore. This paper paperwork the new developments which were carried out (or are in the technique of being carried out) on the mine within the lengthy-term planning, medium-term planning, grade control and material monitoring in the beneficiation plant with special attention being paid to the standard of the final, saleable product. The process begins with the lengthy-term planning the place the pit shell and pit optimization is set by Whittle 4X. New developments embody the introduction of a linear programming based scheduling system to boost the long-time period schedule generated by Whittle 4X. The LP route was decided on in order to take into consideration all the constraining components of the final product that could not be configured in Whittle. If you cherished this article and you would like to get far more data concerning structural seamless steel tube (simply click the following article) kindly stop by our own page. To complement this the XPAC Auto Scheduler scheduling bundle was launched to do the medium-term mine scheduling. This 18- month rolling plan consists of price parameters to enable the planner to extract an in depth operational funds from the scheduling while guaranteeing that manufacturing standards are maintained and grade constraints are met. The prevailing grade management system was enhanced with GPS capabilities and a pc system to do material tracking. The high precision GPS system introduced on the shovels permits for the correct management of the loading procedures on the mining face. Because of the difficult geology and grade composition of blasting blocks it is imperative to accurately differentiate between totally different supplies in the same blasting block and being able to excavate that with the loading equipment. The GPS system on the trucks permits for accurate location monitoring of dumping so as to keep monitor of specific material varieties. The state-of-the-artwork material monitoring system developed for Sishen will enable the grade control officer to keep monitor and report varied parameters of the fabric from its in situ place in the blasting blocks, via the crusher and onto completely different stockpiles, in varied phases of the beneficiation course of and structural steel onto the blending beds, into the dispatching trains and ultimately into the ships for international distribution. These developments elevate the Sishen planning and grade control methods to a new degree of service excellence from which management can acquire accurate and timely info on product standing. It also permits Sishen to maximise useful resource utilization whereas still complying with the robust market constraints.